Cladding Technology Images/Processes

1003 HP Rolls - click on images for larger view

1003 HP rolls in for rebuilding
1003 HP Journal Assemblies in from customer for overlay and
Clad-Tech C300TC Tungsten Carbide Matrix, plus bearing end-play check and oil seal replacement.

1003 HP roll rebuilt
Completed 1003 HP Grinding Roll and re-mounted on Journal Assembly.


Rebuilt 1003 HP Journal Assemblies in special shipping containers ready for shipment to the customer.

Coal Pulverizer Rolls - click on images for larger view

coal pulverizer roll
A finished coal pulverizer Grinding Roll.


Close up of
Clad-Tech C300TC Tungsten Carbide Matrix weld overlay applied to Pulverizer Grinding Roll

coal pulverizer roll
A coal Pulverizer Grinding Roll being rebuilt to original dimensions.

CE1043 RP Pulverizer - click on images for larger view

ce1043 setup ce1043 setup
Pulverizer Bull Ring Segments setup on
 
fixture ready for grooving.

ce1043 grooved
Bull Ring Segments grooved and ready for application of
Clad-Tech C300TC Tungsten Carbide Matrix weld overlay.


ce1043 groove detail
close up of grooved Bull
 Ring Segments


ce1043 close-up
Close up of tungsten carbide overlay, with a few grooves left to fill.


ce1043 arc air
Air Arcing the grooves
in Bull Ring Segments

 
cladback    finished segment  finished segment
Bull Ring Segments finished with our CLAD-TECH™ C300TC
Tungsten Carbide Matrix weld overlay. These Bull Ring
Segments will last over two times longer than original
OEM segments.